hyster

Battery shows only 1% with no change after charging

  • Fault Causes:

    1.Insufficient Charging Time (Not a defect, customer misjudgment)

    Troubleshooting: Continue charging until the indicator light turns green. The battery level will reset to 100% after restarting.


    2.Faulty key switch (Internal short circuit caused by water ingress)

    Troubleshooting: 

    Use multimeter to measure the key switch resistance.

    The standard value is about 0.5 Ω.

    If it's high or unstable, replace the key switch.


    3.Charging Protection Plug Short Circuit (Corrosion/rust due to water ingress)

    Troubleshooting:

    Unplug the charging protection plug and visually inspect pins for corrosion, green rust, etc.

    Solution:

    Use a hairdryer to dry the affected area and clean off all corrosion marks.


    4.Main Cables Plug Short Circuit (Water-induced corrosion)

    Troubleshooting:

    Unplug the charging protection plug and visually inspect pins for corrosion, green rust,etc.


    5.Battery Failure

    Troubleshooting:

    Use multimeter to measure battery voltage


    If the voltage of a single battery is lower than 7V, it is a serious discharge;

    If the voltage difference between two batteries is greater than 0.7V, it indicates a battery failure.

    Solution: Reactivate the battery or replace the 2 faulty batteries.

    6. If the above causes are ruled out, controller is faulty

    Solution: Replace the controller.


    Warranty Period:

    One year (not applicable for human - caused damages such as water ingress or collisions).


    Required information for warranty claims:

    1. Stacker nameplate photo;

    2. Videos/photos of charging issues;

    3. Photo showing faulty part

Step 1: Charge the battery

Charge the battery

Step 2: Measure key switch resistance

Measure key switch resistance

Step 3: Visual inspection of the charging protection plug

Visual inspection of the charging protection plug

Step 4: Measure battery voltage

Measure battery voltage

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